Built the Black Velvet Frame

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Completed_screen_back_up_on_the_wall.jpg (33796 bytes)I had read that a black frame with light-absorbing material would increase the apparent contrast of the projector’s picture. It also makes it easier to get the picture to appear perfectly aligned because any part of the picture that is slightly over onto the black frame will be absorbed and disappear.

This frame is made of 1x4s and wrapped in black velvet. The velvet frame is attached to the original frame using homemade 1/4″ plywood braces and brass wood screws.

Building_the_black_velvet_masking_frame.jpg (51548 bytes) Building the black velvet masking frame. It is sized to fit around the existing 96″x54″ screen. I had to measure each board, then carry it downstairs so I could cut it using a miter box.
The_frame_is_ready_for_the_velvet_to_be_applied.jpg (48929 bytes) The frame is built and ready for the velvet to be applied. The frame pieces aren’t yet connected in any way. I’m just verifying the sizes and angles.
About_to_wrap_one_of_the_frame_pieces.jpg (53783 bytes) About to wrap one of the frame pieces with black velvet. Spray adhesive was used. This was a bit of a messy job, but it turned out great. Again, an extra set of hands made things much easier.
Backside_view_of_the_completed_screen.jpg (70574 bytes) Backside view of the completed screen. Black velvet was wrapped around all frame pieces. 1/4 inch plywood was used for corner and edge braces for connecting this frame to the existing screen frame with brass wood screws.
Completed_screen_back_up_on_the_wall.jpg (33796 bytes) Completed screen back up on the wall. With the black frame, the overall screen is larger and I was able to completely cover the window instead of having to use blackout cloth. I have also rewired and evened up the front speakers. I still need to get some proper component shelving.

Yes, that is a set of “rabbit ears”. I use them for reception of over-the-air HDTV.

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